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Primer on Electricity and Photovoltaics

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Electricity:

Electricity is the movement of electrons through a conductor (like a wire).  If the electrons pass through a heating element, the electrical energy becomes heat,  If electrons move through a coil of wire in a motor, they produce a magnetic field, which is then used to make work by making the motor turn.  The amount of work that is performed by a given amount of electricity is a measure of the ‘power’ and is expressed in “watts”.  A thousand watts equals a “kilowatt (KW). When you are buying your electricity from the power company, your meter measures how many kilowatts per hour that you use. This is called a kilowatt/hour and one of them cost about 10 to 20 cents.

Some other terms are used to express characteristics of electricity. They include. voltage, current and resistance. The best analogy as to what they are can be seen if you think of water flowing through a common garden hose. 

    Voltage - is the amount of force behind the electrical current. Similar to the pressure of the water pump that is supplying the garden hose.  Voltage is measured in Volts.

    Current - is the number of electrons that are flowing down the conductor.  This is like the amount of water that is moving down the hose.  Current is measured in Amps.

    Resistance - directly opposes the current flow.  It’s the measure of what the current has to overcome for electricity to flow through a conductor. The lower the resistance, the easier it is for electrical energy to flow.  The more resistance a conductor has the less current can flow for a given voltage.  As resistance goes up, current goes down. An analogy for this can be seen when a thumb is placed across the end of a garden hose. Even though the water escapes in a finer stream; there is more resistance to the flow and the amount of water coming out of the hose is less. The unit to measure resistance is the ohm.

Two formulas that are helpful when thinking about electrical energy are:

    Volts = Amps x ohms   If I have 10 amps of current flowing in a circuit and 10 ohms of resistance, I know my circuit voltage equals 100 volts. And if I have 100 volts and my current flow is only 2 amps, then my resistance must equal 50 ohms. For a given voltage, more resistance means that a higher current is flowing.

    Power (Watts) = Volts x Amps   If the sun is shining and your solar panels are producing 10 amps at 24 Volts; then they are making 240 watts of electrical energy.

This basic electrical knowledge comes in handy when you want to build a solar power system.  For instance:

If you read the specifications for a solar panel and it says that it will produce 30 volts with 10 amps of current, you know that it is a 300 watt panel (voltage x current = power).

If you had three 24 volt panels connected in parallel (so the current will be additive) then those panels together will produce 30 amps of current.  To allow the higher current to flow, you will need a larger wire size that offers less resistance to the current flow. (Consult an electrician for the exact size you will need for your installation).

Photovoltaic (PV) Power - (Solar-Electric)

The electrical producing substance in a solar panel is made of different types of silicon, which is a common element found in things like beach sand.  When these different forms of silicon are sandwiched together, they create a circuit that will produce free electrons when exposed to sunlight. The sandwiched silicon is constructed in ‘cells’ that each generate about 1/2 volt of electricity, with a current that depends on their size.

Individual cells are wired together to form a panel. The more cells that are in a panel, the higher the output voltage.  A 30 cell panel will produce a maximum of about 15 volts, which is suitable for most 12 volt systems.  A 60 cell panel will produce a maximum of about 30 volts, which works fine for 24 volt systems.

Most solar panels are between 12 and 18% efficient.  That means that they can covert only about one seventh of the energy in sunlight to electrical energy.  This is primarily because they are designed to only “see” sunlight in a narrow bandwidth (usually centered around visible light). Even with this limitation, most solar panels can produce about 10 to 15 watts of power for every one square foot of panel space.  However, if the panel is only receiving 50% of the direct sunlight, it will only produce half that amount of power.

Following is a short discussion on how a solar cell works from the Florida Solar Energy Center:

    A typical silicon PV cell is composed of a thin wafer consisting of an ultra-thin layer of phosphorus-doped (N-type) silicon on top of a thicker layer of boron-doped (P-type) silicon. An electrical field is created near the top surface of the cell where these two materials are in contact, called the P-N junction. When sunlight strikes the surface of a PV cell, this electrical field provides momentum and direction to light-stimulated electrons, resulting in a flow of current when the solar cell is connected to an electrical load

    Regardless of size, a typical silicon PV cell produces about 0.5 – 0.6 volt DC under open-circuit, no-load conditions. The current (and power) output of a PV cell depends on its efficiency and size (surface area), and is proportional to the intensity of sunlight striking the surface of the cell. For example, under peak sunlight conditions, a typical commercial PV cell with a surface area of 160 cm^2 (~25 in^2) will produce about 2 watts peak power. If the sunlight intensity were 40 percent of peak, this cell would produce about 0.8 watts

 

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Arranging Solar Panels

One of the rules of electricity explains the different ways you can wire solar panels together. To help explain this, assume you have ten 12 volt panels, that each produce 5 amps of current and you need to wire them together. There are three basic ways that it can be done:

Series - If you take two or more power sources and wire them Plus to Minus, the voltages will be additive and the current remains the same.  So if each of our ten panels was wired Plus to Minus and Plus to Minus, etc, then the output voltage take across the voltage sources is 120 volts with 5 amps of current (600 watts of power).

Parallel - If you wire two or more power sources in Parallel (Plus to Plus and Minus to Minus), then the individual currents will be additive, while the voltage remains the same.  In our example, the 10 panels combined will have an output of 12 volts and 50 amps (still 600 watts).

Series/Parallel - If I want my 10 panels to produce 24 volts, I can wire them in a series parallel configuration. To do this, I make five pairs of panels, whereby each pair is wired in series (Plus to Minus) to produce 24 volts.  Then I wire the five pairs in parallel (plus to plus and minus to minus) to give me 25 amps of current flow with 24 volts (5 pairs x 5 amps). (Still 600 watts of power).